Sponge Iron Tpd Kiln Design

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Sponge Iron Tpd Kiln Design

Rotary kiln

Our rotary kilns are known to produce sponge iron rich in metallic iron (pure iron) with consistent chemical and physical characteristics which give steelmakers the needed …

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100 TPD DRI Sponge Iron Plant Complete Project Cost Price …

Piyali Engineering Corporation is providing complete Sponge Iron Plant Rotary Kiln & Rotary Cooler Casting and Forging Equipment and machinery spare parts for 50 TPD, 100 TPD, 350 TPD, 500 TPD, 600 TPD, 900 TPD, 1000 TPD DRI Kiln shell with complete drive system. Sponge Iron Plant Complete P

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100 TPD Sponge Iron Plant Kiln & Cooler Spare Part

OEM Manufacturer of 100 TPD Sponge Iron Plant Kiln & Cooler Spare Part - Kiln Pinion with Shaft Assembly For 50 Tpd, 100 Tpd, 350 Tpd, Sponge Iron Plant- New Delhi, India, Piyali Group Kiln Girth Gear Supplier- Kiln Spare Parts Manufacturer,Ghaziabad (India), Rotary Kiln Parts Spring Plate Assembly Girth Gear with Latest Price in Ghaziabad, …

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Flow of materials in rotary kilns used for sponge iron …

scaling up of the T1SCO Direct Reduction (TDR) process to units of 300 to 400 tpd capacity, it was thought necessary to explore some of the fundamental aspects of material flow in a rotary kiln. ... encing the flow of materials in sponge iron rotary kilns. B In rotary kiln based direct reduction processes, it is essen- ... model design equation ...

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Computational fluid dynamics analysis of sponge iron rotary …

The geometry of rotary kiln of sponge iron process is developed using GAMBIT 2.4.6. Dimensions of kiln are 80 m length and 4 m internal diameter. The kiln …

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Sponge Iron Plant Equipment and Spare Parts high quality …

Piyali Engineering Corporation is the best and top level manufacturer supplier and exporter of Sponge Iron Plant Equipment (DRI) Rotary Kiln Mechanical Machinery and spare parts upto 900 TPD Plants. All machinery spare parts capacity 50 TPD, 75 TPD, 100 TPD, 200 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD and 900 TPD Sponge Iron …

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Innov Engineering Pvt. Ltd

We design custom solutions to provide effective and low-maintenance rotary kilns operations for quality sponge iron production through our extensive knowledge and expertise. Sponge iron, also called Direct-reduced iron (DRI) is produced from direct reduction of iron ore by a reducing gas produced from coal.

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CLEAN DEVELOPMENT MECHANISM PROJECT DESIGN …

KSPCL has set up 04 nos. DRI kilns of 100 TPD each at its sponge iron production unit. Annual sponge iron production is ~120000 TPA. Each of the kilns generates ~25000 Nm3/hr of high temperature flue gases. The temperature of flue gases from the kiln leaving After Burner Chamber (ABC) is at ~950-1000 deg C.

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Recovery and utilization of waste heat in a coal based sponge iron …

Highlights Present work deals with two design modifications proposed for sponge iron plant. First design accounts for preheating of kiln air using waste gas exiting from ESP. For second design water is heated using hot sponge iron to preheat rotary kiln air. A model is developed to compute coal demand of process based on different factors. …

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Metallurgy

The first 100 TPD Kiln and Cooler Assembly was manufactured in 1991 is still working at 110% capacity. Simplex has manufactured several 100/350/500 TPD Kiln and Cooler sets. The quality of equipments supplied by Simplex is much superior which increases production by reducing down time of Sponge Iron Plant.

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Flow of materials in rotary kilns used for sponge iron …

plants of 300 to 500 tpd capacity, a need was felt to under- stand some of the fundamental aspects of material flow in rotary kilns. The present study, on cold models, was under- …

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ENERGY-EFFICIENT TECHNOLOGY OPTIONS FOR DIRECT …

4.1 Direct Reduction of Iron Production Using Solid Coal 39 4.2 Direct Reduction of Iron Production Using Coal Gasification 43 4.3 Direct Reduction of Iron Production Using Gas Route 49 4.4 Hydrogen Use in Indian Iron and Steel Sector 54 5.0 Conclusion 57 Technology Vendors – Energy-efficient Equipment and Systems 60 References 65

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100 TPD Sponge Iron Plant Kiln And Cooler

We PIYALIGROUP, Piyali Engineering Corporation manufacturers, suppliers and exporters of 100 TPD Sponge Iron Plant Kiln and Cooler in various domestic as well as international regions for Sponge Iron Plant that have running capacities of: 50TPD, 100TPD, 175TPD, ... standard as per design:

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Sponge Iron plant Equipment – 50 – 900 TPD with High …

We are fabricating kiln shell and kiln tyre as per provided design by client and technical specifications for capacities (DRI Sponge Iron plant – 50 TPD, 75 TPD, 100 TPD, 200 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD and 900 TPD) and Cement Plant ( upto 18000 TPD).

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RAW MATERAIL PRE HEATING

In Sponge Iron plants, it is observed that a good amount of heat energy is expelled out of kiln in the form of waste gases; more over an extra amount of electrical energy is given via forced draft fan to reduce the heat content of the flue gases for the environmental concern.

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Sponge Iron

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ENERGY-EFFICIENT TECHNOLOGY OPTIONS FOR DIRECT …

4.0 Potential Low-carbon Technology Options for Indian Direct Reduction of Iron Sector. 4.1 Direct Reduction of Iron Production Using Solid Coal. 4.2 Direct Reduction of Iron …

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DESIGN OF WASTE HEAT RECOVERY SYSTEM IN A …

in the sponge iron process. For this purpose a case study of typical sponge iron production process is considered. The waste gas from a sponge iron plant exits at a temperature of around 200-300 C. A lot of sensible heat is lost with these gases. This heat is utilized to preheat the air entering to kiln.

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Sponge Iron

This plant has a capacity of 200 tpd of sponge iron, and the reactors are approximately 2.5 m in diameter and hold approximately 15 t of ore in a 1.5-m-deep bed. The reactors in the more recent plants are 5.4 m in diameter and 15 m high. Design capacity is approximately 1900 tpd of sponge iron having an average reduction of …

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Sponge Iron

Thermax is a pioneer in supplying waste heat recovery boilers for sponge iron plants and has over 150 installations to date. The boilers are designed to handle large amounts of dust from the flue gas generated in the rotary kilns. ... Horizontal design on 100 TPD DRI kiln for greater operational comfort; Vertical design for 350 TPD, 500 TPD ...

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Direct Reduced Iron and its Production Processes – …

Fig 2 Principle of direct reduction process. Gas based process. In the gas based reduction processes, a vertical shaft kiln is used in which iron ore is fed into the top of the kiln and finished sponge iron is drawn off from the bottom after cooling it so as to prevent its re-oxidation.

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2 D Model of Sponge Iron Rotary Kiln Developed Using …

design of rotary kiln such as smaller inclination angle, medium gas flow rate and low rotational speed in the range of 3-5 0, 3-7 kg/s and 1-10 rpm respectively [2].

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DRI UPDATE

Sponge Iron Manufacturers Association (SIMA) in association with BEE, Ministry of Power, ... As per design of experiment Back Flow Mt/day 1.00 1.00 No Change Fe(M) ... 2004 3 x 50 TPD Sponge Iron (DRI) Kilns 2007-2010 2 x 23 m 3 Micro Blast Furnace 2010-2011 Cold Briquetting Unit 2017-2018 6 MW Power Plant based on WHRB & AFBC

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New Sponge Iron Rotary Kiln Design In Sponge Iron …

This time we introduce a new design sponge iron rotary kiln energy comprehensive utilization system, no matter from the sponge iron kiln design, or the improvement of production links, make the sponge iron manufacturing process energy utilization rate has been improved. Sponge Iron Uses In Many Fields. Sponge iron is also known as direct ...

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DRI Kiln – Thermal Systems

DRI kiln known as Direct Reduced Iron kiln by Thermal Systems, is a type of kiln used in the production of sponge iron. In this process, iron ore is reduced to iron in a reactor vessel, using reducing gases like hydrogen …

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Sponge Iron

SIPL is operating 4 x 100 TPD Direct Reduced Iron Rotary Kilns for production of 2000 TPA Sponge Iron at Purulia, using the proven German SL/RN technology. Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as the fuel …

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Rotary Kiln Manufacturers | Electrotherm E&T

Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, and 500 TPD) Solid-state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material …

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Understanding the co-relationships of variables and …

Major Equipment Layout and process Flow in a Typical 500 TPD Sponge Iron (DRI)Plant. ... temperature profile is monitored through thermo couple mounted on the entire Kiln length of 80 m for the studied 500 TPD Kiln (which may vary as per design and capacity). Up to 30–40% of kiln length from feed end side, is called as pre-heating zone.

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Innov Engineering Pvt. Ltd

ROTARY KILN (Coal-Based DRI Plant) Innov Engineering is a leading manufacturer and supplier of advanced and custom-made rotary kilns used to heat solids at high …

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Accretion control in sponge iron production kiln using fuzzy …

2. Innovative Systems Design and Engineering ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.5, No.7, 2014 43 rules [Karray and De Silva, (2004), Bryan and Bryan, (1997)]. The main objective of this study is to develop an accretion control system by using Fuzzy Logic control and maintain the kiln parameters …

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